FREEZE DRY MACHINES

Freeze Dry Machine: From Pilot to Industrial Production

A freeze dry machine (also called a lyophilizer or freeze dryer) preserves products by removing moisture under vacuum — keeping structure, flavour, and active ingredients intact for 25+ years. WAVE builds freeze dry machines in Vienna, Austria, ranging from 50 kg pilot units to 500+ kg industrial systems for food, pharmaceutical, pet food, and custom production.

Freeze Dry Machine at a Glance

WAVE capacity range50 – 500+ kg per batch
Shelf temperature-50°C to +60°C
Condenser≤ -50°C
Vacuum level< 0.1 mbar
Cycle time18 – 36 hours typical
Price range€20,000 – €200,000+
Expected lifespan15 – 20+ years
Built inVienna, Austria

Types of Freeze Dry Machines

Freeze dry machines are sized around one decision: how much finished product do you need per week? That determines whether you're looking at home, commercial, or industrial equipment.

3 – 15 kg

Home Freeze Dryers

Consumer machines like Harvest Right — capacity 3–15 kg, ~24h cycle, ~$2,000–$5,000. Great for prepping and hobby use. Not built for continuous production duty — warranties void under commercial loads, and lifespans rarely exceed 5–10 years.

50 – 500 kg

Commercial Freeze Dry Machines

Production-grade systems with industrial vacuum, programmable recipes, ±1–2°C shelf precision, and 24/7 operation. Capacity 50–500 kg per batch. For food producers, pet food brands, nutraceuticals, and candy makers scaling beyond hobby equipment.

500+ kg

Industrial Freeze Dry Machines

Continuous-cycle or high-capacity systems for pharma, biologics, instant coffee, and military rations. Includes GMP-ready configurations, CIP/SIP, vial-loading, and fully automated control. Capacity 500+ kg, often deployed as multi-machine production lines.

How a Freeze Dry Machine Works

Every freeze dry machine runs the same three-phase cycle: freezing the product solid, pulling deep vacuum to sublimate ice directly into vapor (primary drying), then driving off residual bound moisture at higher shelf temperatures (secondary drying). The condenser traps the water vapor as ice. What separates a €2,000 home machine from a €200,000 industrial system is precision — how tightly the shelf temperature and vacuum can be controlled, and how reliably the cycle repeats.

See the full temperature reference →

The WAVE Freeze Dry Machine Range

Every WAVE machine is built-to-order in Vienna. The range below covers the full span from pilot-size units up to container-mounted mobile systems.

ModelIce CapacityPrimary ApplicationsPrice From
FD260~20 kgPilot / R&D / small commercial€21,900
FD440~40 kgCommercial food / candy / pet food€36,900
FD440 MAX~50 kgHigh-density commercial€49,500
FD470~110 kgContinuous production (Infinity mode)€39,500
IC550~240 kgIndustrial food, pet food, coffee$110,000
IC570 MAX~500 kgIndustrial — largest WAVE stationary unit€198,000
SL770150 kgContinuous, drawer-loaded, ice-reuse$135,500
SL990250 kgIndustrial continuous, drawer-loaded$169,000
20570 / 405702,000 kg/dayMobile / military / humanitarian€950,000+

Pharmaceutical, vial-system, and custom configurations are also available — not every variant is on this page. Contact our engineers for a scoped quote.

What You Can Produce

Food — Fruits, Vegetables, Meals, Candy

Freeze-dried strawberries, mangoes, mixed vegetables, complete meals, and freeze-dried candy — all retail at 3–10x the fresh-product price with 25-year shelf life.

Pet Food — Raw & Freeze-Dried Treats

Raw freeze-dried pet food is a $1.2B+ growing market. WAVE machines process whole proteins, organs, and complete meal formulations at commercial volumes.

Pharmaceutical & Biotech

Injectable drugs, vaccines, biologics, and probiotics require GMP-compliant lyophilization. WAVE vial systems integrate with the IC550 and IC570 platforms.

Coffee & Functional Beverages

Freeze-dried instant coffee preserves volatile aroma compounds that spray drying destroys. Specialty roasters are switching to lyophilization for premium SKUs.

Nutraceuticals & Functional Powders

Probiotics, enzymes, plant extracts, and functional powders that can't survive heat-based drying — freeze drying keeps the bioactives intact.

Military, Humanitarian & Outdoor Food

Lightweight meals with 25-year shelf life. WAVE 20570 and 40570 are container-mounted mobile systems designed for field deployment.

Why Choose a WAVE Freeze Dry Machine

European engineering

Designed and assembled in Vienna, Austria — not rebadged imports from anywhere.

Direct from the manufacturer

No dealer network. You work with our engineers from first contact through installation and beyond.

Built to order with 178+ options

Pumps, valves, shelves, automation, certifications — every machine is configured to the buyer's production profile.

Smart automation and IoT

Programmable recipes, remote monitoring via the WAVE IoT network, automatic cycle logging, and 24/7 WhatsApp support.

Worldwide service

Active customers in 30+ countries. Service centres in Austria, the USA, Spain, India, and Dubai.

Proven ROI

For food applications, a mid-range WAVE commercial freeze dryer typically pays itself back in 6–12 months at B2B prices.

Frequently Asked Questions About Freeze Dry Machines

How much does a freeze dry machine cost?+
Home machines start around $2,000–$5,000 for 3–15 kg capacity. Commercial freeze dry machines start around €20,000 for pilot units and scale up to €200,000+ for industrial systems. Container-mounted mobile production systems (WAVE 20570 / 40570) start around €950,000.
What is the difference between a freeze dry machine and a lyophilizer?+
They are the same machine. 'Freeze dry machine' is the common English term; 'lyophilizer' is used in pharmaceutical and scientific contexts. Both describe equipment that removes moisture from frozen products under vacuum via sublimation.
How long does a freeze dry machine last?+
Consumer machines typically last 5–10 years under home use. Commercial freeze dry machines like WAVE's are designed for 15–20+ years of continuous production. The difference comes from industrial-grade vacuum pumps, stainless-steel construction, and modular components that can be serviced and replaced.
How long does a freeze drying cycle take?+
Typical cycles run 18–36 hours, depending on product type, thickness, and target residual moisture. Thin products like sliced strawberries cycle in 22–28 hours; dense products like raw meat run 22–32 hours; pharmaceutical vials can run 24–72 hours.
Can I use a home freeze dry machine commercially?+
Technically yes, but most home machines void their warranty under continuous production loads. They're designed for occasional use, not 24/7 operation. If you're building a freeze-drying business, commercial-grade equipment pays back in faster cycles, better consistency, and lower per-kg energy cost.
What freeze dry machine is best for a commercial candy business?+
The WAVE FD440 or FD440 MAX are the typical starting points for a commercial freeze-dried candy operation — 40–50 kg per batch, 12–18 hour cycles, programmable recipes for different candy types. Both handle the high sugar content that destroys smaller machines.
What freeze dry machine is used for pharmaceuticals?+
Pharmaceutical freeze drying requires GMP compliance, CIP/SIP, vial loading and stoppering, and tighter process control than food systems. WAVE's IC550 and IC570 platforms with the Steritray 6040 vial system are the pharma-ready configurations in the WAVE range.
Can I finance a freeze dry machine?+
Yes. WAVE works with leasing partners on SL770, SL990, and larger industrial systems. For food-business customers, standard payback on a commercial freeze dryer is 6–12 months — leasing can start producing cash flow before the first payment comes due.

Find the right freeze dry machine for your production

Tell us your weekly output target, product mix, and any specific requirements (pharma, mobile, high-density). We'll come back with the right WAVE machine, cycle estimates, and a full quote — direct from the engineers who build them.

W

WAVE Advisor

Questions & advice · AI

Hi! I'm the WAVE advisor. I answer freeze-drying questions and help you find the right machine. How can I help?

AI advisor · prices are indicative, binding quote from the WAVE team.