New machine
BIG WAVE
The world's most compact 5-tonne freeze dryer. Thanks to its integrated logistics robot, BIG WAVE slots seamlessly into any production line: the robot collects product from any machine and delivers the dried goods on to the next station.
Built in cooperation with ZCME.
Preview video (placeholder)
Views
Configurator
Try the 3D view →Build your plant — the layout assembles live as you choose.
BIG WAVE×1
BIG WIND×1
BIG WINTER 20"×1
Robot×1
BIG WAVE chamber (incl. 2 doors)
BIG WIND units (cold-trap)
1
Freeze containers
1
Logistics robots (min. 1)
1
Vacuum pumps
0
Pump modelDatasheet ↗
Drawers unit (additional)
0
3 drawers units are already included with each chamber.
Extra drawer bodies
0
Summary
- BIG WAVE chamber (incl. 2 doors)
- 1
- Freeze containers
- 1 × 20"
- BIG WIND units (cold-trap)
- 1
- Logistics robots (min. 1)
- 1
- Total trays
- 1,008
- Tray surface
- 242 m²
- Max. load
- 5,000 kg
- Water extraction
- 250 kg/h
- Total water tank
- 7,000 L
- Connected load (approx.)
- 1,108 kW
- Energy at full load
- 350 kWh/h
- Weight (approx.)
- 19.7 t
- Plant length (approx.)
- 7.5 m
Indicative price (net)
- BIG WAVE chamber (incl. 2 doors) ×1
- €675,000
- BIG WIND units (cold-trap) ×1
- €575,000
- Freeze containers ×1
- €12,500
- Logistics robots (min. 1) ×1
- €77,000
Total€1,339,500
Indicative, net ex-works. Plus outside condensing unit (custom), freight, installation & taxes.
Specifications
Preliminary — full data to follow.
BIG WAVE — Main Unit
- Trays
- 1008
- Tray material
- SS304, SS316 or hard-anodised aluminium
- Tray size
- 400 × 600 mm
- Tray height
- custom, 20–40 mm
- Total tray surface
- 242 m²
- Weight
- 12.5 t
- Max. temperature
- 85 °C
- Max. load
- 5000 kg
- Power requirement
- 800 A / 3ph / 380–500 V
- Material
- SS316
- Dimensions (L × W × H)
- 7200 × 2300 × 2300 mm
BIG WIND — Cold Traps & Compressors
- Cold traps
- 2 (alternating)
- Capacity
- 250 kg/h
- Defrost
- hot water
- Water tank volume
- 7000 L
- Connection size
- 320 mm ISO
- Valve type
- WAVE Gate 320
- Compressor type
- Bitzer
- Refrigerant
- according to customer location
- Power requirement (50 Hz)
- 800 A / 3ph / 380–500 V
- Power requirement (60 Hz)
- 800 A / 3ph / 440–500 V
- Weight (without water)
- 7200 kg
- Dimensions (L × W × H)
- 7500 × 2000 × 2300 mm
BIG WINTER — Freezing Unit
- Size
- 20" or 40" container
- Power
- 7–25 kW (per customer needs)
Door
- Weight
- 750 kg
- Dimensions (L × W × H)
- 1200 × 2300 × 2300 mm
- Closing mechanism
- inserted from above by robot
Forklift Robot
- Type
- autonomous, controlled by central PLC
- Load capacity
- 5000 kg
Outside Condensing Unit
- Build
- custom-made to customer needs
- Medium
- water or refrigerant
Controls / PLC
- PLC
- Siemens S7
- Supported PLC brands
- Siemens, ABB, Phoenix Contact, Interkey
General
- Energy per kg extracted water
- 1.4 kWh (depends on ambient temp + recipe)
Vacuum pump — Leybold DRYVAC DV 800 FP-RDatasheet ↗
- Type
- Dry screw vacuum pump
- Variant
- FP-R (washdown), with silencer · 112080FP02-1
- Nominal pumping speed
- 820 m³/h (50/60 Hz)
- Max. effective pumping speed
- 800 m³/h
- Ultimate pressure
- 5 × 10⁻³ mbar
- Integral leak rate
- 1 × 10⁻⁴ mbar·l/s
- Motor power
- 22 kW (≈ 7 kW at p < 10 mbar)
- Supply
- 380–480 V / 50/60 Hz
- Intake flange
- DN 100 ISO-K
- Exhaust flange
- DN 63 ISO-K
- Cooling
- water, 10 l/min (2–6 barg, 5–35 °C)
- Sound pressure level
- 67 dB(A) (with silencer)
- Weight
- ≈ 590 kg
- Dimensions (L × W × H)
- 1280 × 570 × 420 mm